15KW Multi-Cavity Induction Melting System with Temperature-Controller upto 2000ºC for Hi-Throughput Alloy Research

CY-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy. Description of Indu...
CY-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.
Description of Induction melting furnace
CY-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different composition up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.

Specification of Induction melting furnace:
Induction Heater
Working Voltage: 220V, 50/ 60Hz, Three Phase
Working Current: 5~52 Amps (60A breaker required)
Max. Input Power: 15 KW
Output Frequency: 30 - 80 kHz
Duty Cycle: 80%
Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H)
Air Cooling: Rear Fan
Protection: Automatic water pressure, over-temperature, and overpower protection
Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover
Temp. Controller & Thermocouple


Precision digital temperature controller with Automatic PID tunning
30 segments programmable for controlling heating and cooling rate as well as dwell time.
Overheating & thermocouple failure protection.
+/- 3 ºC temperature accuracy.
Thermocouple: B type ( 1/4"x10"L )
Continuous Working Temp. Range: 1000ºC~2000ºC
Max. Heating Rate:
10ºC/second (1000ºC-1200ºC)
8ºC/second (1200ºC~1500ºC)
3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners

High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting. ( please see the picture and select cavity diameter 6 or 8 mm before the order )
6 mm dia. Cavity: 16
8 mm dia. Cavity: 12
Three-layer special design refractory liner can withstand temperature up to 2000°C.
Sealing Flanges & Quartz Chamber
Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L)
Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting.
Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port.
KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump

Pressure Sensor
Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range upto 3.8x10E-5 torr
One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V Single Phase.
Flow Meter

Compact Direct Read Flow Meter, 100-1000 cc/min. with 1/4NPT
Accuracy: 4%
Water Chiller
Temperature range: 5 - 30°C
Water Flow Rate: > 16 L/m,
Water pressure: 40PSI
Note: It is recommended to use specific coolant to get the best performance.
Vacuum Pump
One 156L/m Rotary Vane Vacuum Pump is included
Rate: 156 L/min up to 10e-2 torr vacuum.
Max. Power Consumption: 0.4KW / 0.37KW
For US customer, 110V Vacuum pump will be included
If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr
Heavy Duty Mobile Cart

Structure: Steel Frame Mobile Cart
600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
Protective Shield

For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
For UL Certified version, a clear protective shield made of polycarbonate will be provided.
The protective shield is to be placed around the quartz tube for safe operation
Product Dimensions
Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (520mm x 520mm x 450mm)
Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
Warranty
One year limited warranty with lifetime support
Consumable parts such as processing tube, refractory liners, o-rings, and heating coil are not covered by the warranty
Warning
Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min)
The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa
Attention: A two-stage pressure regulator must be installed on gas cylinder to limit the pressure to below 3 PSI for safe operation.
Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process
Net Weight
300 lbs
Shipping Weight & Dimension
#1: 410 lbs, 48"x40"x65"
#2: 355 lbs, 48"x40"x48"
Attribute name Attribute value
Product Features
Color Silver

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