Alumina ceramic components / relay ceramic assemblies / ceramic - metal brazed contactor
1. Description:
The present paper deals with an effective and alternative adjustment method for precise alignments of components of precision engineering and optics—the so-called method of stepped transfer of momentum bases on measured stroke impulses, which act onto a pre-stressed object and effect stepwise movements. The strokes are generated and applied to the components in several directions by special electromechanical hammers by means of a PC software and a measurement device. The automatic operation is finished if the target position of the object is attained. Achieved adjustment accuracies for the fixed components may be in the sub-micron range. The paper discusses theory and experiment of motion behavior of pushed components under the influence of applied momentum, pre-stressing and frictional forces. Additionally, it describes the wide application range of this adjustment method on the basis of developed prototypes.
2. Feature Advantages:
1) High elasticity modulus
2) High compressive strength.
3) Anti corrosion
4) Abrasion resistance
5) Impact resistance
6) High precision
7) High stability
8) Good advanced ceramic materials
9) High welding sealing performance
10) High hardness and high density
11) Low thermal conductivity
12) Chemical inertness
13) Good wear resistance
14) High Fracture toughness
15) Good insulation performance
16) High temperature resistance
17) A variety of specifications is available
18) Satisfy various technical requests
19) Lower medium spoilage
20) Stiffness texture
21) Widely apply for automotive ceramic sensor , ceramic heater ,electric heating
3. Material Features / Properties:
Composite (wt %) 99% 99.5% 99.8%
Color White or Ivory White or Ivory White or Ivory
Density g/cm 3 3.82 3.9 3.92
Hardness HRA 83 85 85
Flexural Strength Mpa (psi*10 3 ) 375 386 381
4. Technical Parameters:
Technical Parameters of Ceramics
Items Test Conditions Unit or Symbol 99% AL2O3 95% AL2O3 90% AL2O3 Zirconia Steatite Silicon Carbide
Volume Density -- g/cm3 ≥3.70 ≥3.62 ≥3.40 ≥5.90 ≥2.60 ≥3.08
Tightness -- Pa·m³/s ≤1.0×10-11 ≤1.0×10-11 ≤1.0×10-11 - - -
Liquid Permeability -- -- Pass Pass Pass Pass -
Flexural Strength - MPa ≥300 ≥280 ≥230 ≥1100 ≥120 ≥400
Elastic Modulus - GPa - ≥280 ≥250 ≥220 - 400
Poisson Ratio - - - 0.20~0.25 0.20~0.25 - - -
Thermal Shock Resistance 800℃( Room Temperature) Cycle: 10 times Pass Pass Pass - - -
Coefficient of Linear Expansion 20℃~100℃ ×10-6 K-1 - - - ≤8 -
20℃~500℃ ×10-6 K-1 6.5~7.5 6.5~7.5 6.5~7.5 6.5~11.2 - -
20℃~800℃ ×10-6 K-1 6.5~8.0 6.5~8.0 6.3~7.3 - 4
20℃~1200℃ ×10-6 K-1 - 7.0~8.5 - - - -
Coefficient of Thermal Conductivity 20℃ W/(m·k) - - - - - 90~110
1000℃
Dielectric Constant 1MHz 20℃ - 9.0~10.5 9.0~10 9.0~10 - ≤7.5 -
1MHz 50℃ - - 9.0~10 - - - -
10GHz 20℃ - 9.0~10.5 9.0~10 9.0~10 - - -
Volume Resistivity 100℃ Ω·cm ≥1.0×1013 ≥1.0×1013 ≥1.0×1013 - ≥1.0×1012 -
300℃ ≥1.0×1013 ≥1.0×1010 ≥1.0×1013 - - -
500℃ ≥1.0×109 ≥1.0×108 -- - - -
Disruptive Strength D.C kV/mm ≥17 ≥15 ≥15 - ≥20 -
Chemical Durability 1:9HCl mg/c㎡ ≤0.7 ≤7.0 - - - -
10%NaOH mg/c㎡ ≤0.1 ≤0.2 - -- - -
Grain Size - μm - 3~12 - - - -
5. Process Flows:
Formulating --- Granulating --- Forming --- Sintering --- Grinding --- Inspecting --- Packing
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 0
6. Application Fields:
New energy vehicles, charging piles, solar power generation, energy storage and power storage system, electric vehicle power system and so on.
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 1
7. Production Facilities: Prilling Tower , Forming Machine , High Temperature Sintering Kiln
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 2
8. Detection Devices:
Electric Performance Tester , Film Thickness Analyzer , Granulometer , Helium Mass Spectrometer Leak Detector , Universal Pull Force Meter
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 3
9. Order Flow Steps as belows: Inquiry ---Quotation --- Place an order --- Production --- Delivery
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 4
10. Our advantages: Quality Assurance ; Price Competitive ; Factory Supply Directly ; Good Service
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 5
11. Shipping and Package:
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 6
12. Our aimed market:
Al2O3 Alumina Ceramic Components Relay Parts Ceramic - Metal Brazed Contactor 7
13. Guiding questions for material selection:
In order to select the appropriate material for your application, there are several questions that you should consider.
1) Are the mechanical properties important?
2) Will the part be exposed to wear/friction/impacts?
3) How many pieces are you looking to have made in your first batch?
4) What type of atmosphere will the part be operating in; inert or oxidizing?
5) What is the maximum operating temperature of the component?
6) Will the component experience any thermal shock?
7) Is electrical insulation important?
8) Is thermal conductivity important?
9) How important are tolerances and surface finish?
Notes:Above information only for reference and please contact with us for more details freely when you have any inquiry!