China Z lock sandwich panel line technical service

PRODUCT PROFILE:

The wall panel roll forming machine, applying alloyed steel and surface hard chrome coating as forming roller, to make perfect and strong panel. The
product is used to be as steel construction or residence house wall and roof, or decoration. This type machine can be designed to make hidden joint, cover joint.

The Sandwich Panel Production Line is composed of four (4) main sections, such as, UNCOILER MACHINE, ROLL FORMING MACHINE, LAMINATING MACHINE & CUTTING MACHINE . The production line is 27000mm x 2800mm x 2350mm. The overall weight is approximately 26 metric tons.



THE MAIN PARTS OF THE PRODUCTION LINE:



UNCOILER MACHINE:

Type of Uncoiler: Manual
Material of coil: galvanized pre-painted steel coil
Thickness of sheet: 0.3mm-0.6mm
Width of coil: 1200mm
Weight of coil: ≤ 5 mt


ROLL FORMING MACHINE:

Type of Forming: Single layer forming
Stands of Forming: 14 stands
Roller Diameter: 72mm – 80mm
Material of Roller:
Thickness of Chromic plating of roller surface: 0.05mm – 0.06mm
Speed of Forming: 0 – 6.0m/minute, synchronies with
panel machine

Thickness of coil: 0.3mm – 0.8mm
Type of synchronies: Electrical synchronies
Required Power: 2.7kw(Siemens motor)
Installation Instruction: Two (2) parts
Size of Forming Machine: 7000mm x 1200mm x 1200mm
Weight of Forming Machine: ± 8metric tons


TYPE APPLY GUARD FILM: Automatic



TYPE OF INTO SHEARING: Electrical @ 0.75 kw





TYPE OF GROOVING: According to designed requirement.

Grooving depth: 0.5mm – 1.0mm

TYPE OF SHEARING: Electrical. With 2 shear & 0.75 kw

required power.

GLUE PUMP:

Number of pump: 4 sets (top & bottom 2 each)
Required Power: 0.37 Kw
Flow volume of glue: 0 – 0.4 kg per pump
Type of flow volume control: Change frequency
Scale of glue: (white) 1: (black) 1


SPREAD UNIFORMITY DEVICE: Speed of spreading: 80 times/min.

Required Power: 0.5Kw x 3

COMPOSITE RUBBER ROLLER PART:

Roller Diameter: 150mm
Thickness of composite rubber layer: 10mm
Hardness of composite rubber layer: 60
Number of rollers: 26
Power: 2.7kw(Siemens motor)


AUTOMATIC PANEL CUTTER:

EPS: Type of Cutting Shearing cutter
Required Power 1.5 Kw x 2(Siemens motor)

Thickness of Panel 40mm – 300mm

Length of Panel 1200mm – 30000mm

Movement of Cutter: 1800mm (cylinder distance)
Type of operating: Touch screen
Overall weight of cutter ± 1.5 mt


TYPE EPS WASTE COLLECTION DEVICE: Vacuum. Required Power 2.2Kw



ELECTRICAL CONTROL SYSTEM:

Electrical Voltage: 380 V
Type of Control: PLC (Delta Taiwan)
Touch screen: 6Inch(Hitachi Japan)
Speed measuring device: Omron (Japan)
Parts of electrical control system: China
Transducer: 0.4 Kw (China)


EPS GROOVING MACHINE:

Main Driver Power: 4 Kw
Required Power: 1.1 Kw x 2
Speed of Grooving: 0 – 400mm